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Indonesia, Surabaya, East Java, Indonesia 1994-2011. | ||
Article : Furniture Making Process (2)
Process Components (cut, shaved, drilled, etc.)
The size of timber cut and split according to the size of the work product. If
such finish measures a foot of the table is 700 x 40 x 40 mm, then the
components must be prepared is 720 x 45 x 45mm, so there is tolerance for the
planes and sandpaper. To get this size the carpenter would take dry board with
45mm thickness of the machine to cut a saw or ripsaw become 45mm wide. Of the
process will be obtained bar / 45x45mm timber sizes. After that the beams are
brought into the cutting machine with a saw to cut length 720mm. Short blocks
are then sent to the machine element (planner, thicknesser or other similar) to
get the size so with a smooth surface without the saw line. Done shaved
(depending on the type of product as well), that component was transferred to
the drilling machine, or machine (tenoner & mortiser) to make the construction.
If in principle the construction process is completed, all components will end
up sanding machine prior to assembly. Grit sandpaper subtlety here usually just
up to the level of refinement 240 numbers.
Assembling
Furniture with knock down construction is not fully through this process. There
is a possibility some components need to be assembled prior to finishing, there
are also assembled after the finishing process. In general, the assembly process
carried out before the finishing, in order at the time was fine components will
no longer be handicapped because of scratches. Assembly became one of the key
product qualities, especially on the strength and durability of products. This
process requires patience in order to use glue is perfect and not too much. In
addition also the quality of connection (meetings / open) will only be repaired
in this process. Of the entire process of furniture, the assembly process is
relatively long and complicated. For products that 'fixed', installation of
hardware are also part of the assembly process, especially for the installation
of hinges, locks, and other binding instruments.
Control drawer, door, stability, and functionality of the product.
In the assembly area, issues drawer and door installation must be done
perfectly. No need to have the repair process after coming out of the assembly.
For products such as chairs, chairs have been assembled in a state of strong and
stable (not shake) before entering the finishing room. To meet the quality
standards will be many additional processes during assembly.